Discover how Intrex optimized paint packaging for Danish manufacturer Beck & Jorgensen by developing a bespoke industrial labelling machine tailored to handle different sizes of paint buckets with unmatched precision and efficiency. This case study looks at the collaborative process and innovative features of the labelling system that helped to optimize production and storage.
Understanding the challenge: Beck & Jorgensen's requirements
Beck & Jorgensen, a Danish paint manufacturer, was faced with the task of optimizing the cost-effectiveness of its production and storage processes, “[…] our other setups are getting old, making it difficult to find spare parts and dealing with worn-out components” says Simon Larsen from B&J. With different paint bucket sizes ranging from 3 to 20 liters, the company needed a labelling solution that could accommodate a limited number of variants while maintaining high operational efficiency. Key role was played here by Domino SYSTEMS A/S. Thanks to their extensive experience in solving labelling and marking solutions, they were able to identify and address all the main challenges.
Customized solutions: labelling machine design and integration
Domino SYSTEMS A/S teamed up with Intrex to create the best possible solution for Beck & Jorgensen. In response to Beck & Jorgensen’s needs, Intrex engineering team embarked on a meticulous design process. By closely analyzing the customer’s requirements, existing production layouts, and warehouse logistics, Intrex developed a fully customized labelling machine. The machine was designed to fit perfectly into an existing production line and is prepared to handle buckets with or without handles and many label types and sizes.
Advanced features: beyond standard labelling
The newly developed labeler has several advanced features. It incorporates a Domino Vx Series thermal transfer printer for on-the-fly printing of variable data, such as color codes, directly onto labels. A sensor detects the presence of a handle and adjusts the bucket orientation, ensuring precise label placement based on the specifics of the bucket model. Simon Larsen from B&J points out significant qualities affecting efficiency of their production line:
“The pause function for the other machines in the line and the adjustment control for the bucket placement [...] It's quite an impressive little machine we have received, considering our strict space requirements and functional demands”
Operational benefits: increased productivity and adaptability
The operational benefits of the Intrex labeler for Beck & Jorgensen are significant. Capable of labelling 25 buckets per minute, the machine increases production speed. Its ease of changeover allows it to be quickly adapted to label different bucket types, making it a versatile asset to respond to market demands. In addition, by being able to print data directly on the label, Beck & Jorgensen was able to increase production profits by reducing the number of label types in stock. Besides reducing storage costs, this also increased their flexibility and reduced lead times.
“Intrex has managed to build a compact machine that does what we asked for, plus a bit more”
The future of industrial coding: insights and novelties
Looking to the future, the collaboration between Intrex and Domino SYSTEMS A/S not only addresses current labelling needs but also sets a benchmark for future innovations in industrial labelling. This project highlights the importance of adaptability and precision in modern manufacturing environments, paving the way for further technological advances in the industry.
In conclusion, Intrex’s bespoke labelling solution for Beck & Jorgensen is an example of how custom engineering can solve specific industrial challenges, leading to greater efficiency and productivity in manufacturing processes.
