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Non-Stop Wrap-Around Labeling

Together with our partners Intrex Deutschland and K+P, we developed a dedicated labeling line for our German client’s small bottles. Maintaining continuous production flow was essential for the client, which is why implementing a non-stop operating mode was critical. This solution allowed the client to eliminate downtime during label changes or printer consumable refills.

Implementation results

Measurable results — before and after implementation comparison

EFFICIENCY

220/min

Products labeled per minute

Heads

2

Non-stop labeling heads

Label

up to 90 mm

Maximum label width

Product

up to 80 mm

Maximum product width

Implementation results

Challenges facing the team:

  • Maintaining continuous production flow — non-stop operation
  • Elimination of downtime when changing labels and consumables
  • Compliance with global pharmaceutical standards
  • Control of all modules (printer, vision system) from a single panel

Solution: Non-stop labeling machine with the KuP Vision system

Key for the client was non-stop operation, ensured by two labeling heads working alternately — thanks to this, the line doesn’t stop for label changes or printer consumable refills.

Another key element is the KuP Vision software — it enables control of all modules, including the printer and vision system, from a single panel. Due to the specifics of the industry, the entire system had to comply with global pharmaceutical standards.

Implementation results

  • Labeler throughput of up to 220 products per minute
  • Two labeling heads running non-stop
  • High-resolution printing – Domino G-series
  • Print verification – Cognex vision system
  • Easy access to labeling heads in service position
  • Dedicated software managing all modules of the device — operated from a single panel

Want to check if a similar implementation makes sense for your company?

Contact us

Why this Intrex solution?

  • Non-stop operation thanks to two labeling heads working alternately
  • High performance — up to 220 products per minute without compromising precision
  • Verification of every print with the Cognex vision system
  • Full compliance with pharmaceutical standards thanks to KuP Vision software
  • Easy servicing thanks to head access in the service position

This implementation shows that round-the-clock operation and compliance with strict pharmaceutical standards don’t have to come at the expense of high performance — a well-designed system makes it possible to combine precision, reliability, and ease of everyday operation.

Watch the full case study on our YouTube channel.

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